Skill Development Courses

X-RAY QUALITY WELDER

(Structural/Pressure Vessel/ Piping)

SCOPE

X-Ray Quality Welder is a skill development program for undergraduates for employability in Mechanical Industries especially for Oil and Gas, Thermal Power, Petrochemical and similar industries. Wide verities of training programs are available in Induscan to qualify welders at different welding positions, welding processes, and base materials.

THE COURSE

Following are the stages of training and types of qualifications programs of Induscan

1.      Welding Positions

Structural Welder (1F/2F/3F/4F and 6GR)

Groove Welder (1G/2G/3G/4G/5G and 6G)

2.      Welding Processes

GMAW/SMAW/GTAW/FCAW and SAW

3.      Base Material

Carbon steel is the most common material used to train welders. Other than CS, Stainless steel, Aluminum, Copper etc are also used as based metal and weld metal.

Trainees shall select welding position, welding process and base materials to meet the skill level they need to suit their employment. Up on successful completion of the course Trainees are capable of handling various responsibilities of Oil and Gas construction sector (factories and sites) just like a welder with relevant field experience.

The course syllabus is so designed that welding engineering theories and hands on practical welding classes are properly experienced to take responsibilities from the day of their employment with best pay scale.

SYLLABUS IN BREIF

Total syllabus is divided into three modules. The main subjects are as listed below

Module 1

Basics of Welding Processes

Basics of Welding Materials

Basics of Welding Parameters

Practical welding with SMAW process

Practical welding with GMAW process

Module 2

Fillet welding with SMAW (1F to 4F)

Grove welding with SMAW (1G and 3G)

Fillet Welding with GMAW

Butt Welding Practice with GTAW

NDT (PT, MT)

 

Module 3

Grove welding with SMAW (2G, 4G,)

Fillet Welding with GMAW (Structural)

Groove Welding with GTAW (1G, 3G,)

Module 4

Grove welding with SMAW (2G, 4G, 5G, 6G)

Structural Welding with SMAW (6GR)

Groove Welding with GTAW (2G)

Module 5

Weld Visual Inspection

Destructive Testing of weld Joints

NDT Inspection of Weld

Pressure Testing (hydrostatic, pneumatic)

(Detailed syllabus is available during course counseling)

DURATION OF TRAINING

Duration of training depends on training positions, training processes and base materials to be qualified by the candidate. Approximate duration of total Training is 1200 Hours

TRAINING FACILITIES

Induscan Petroleum Institute is well equipped with advanced class room, laboratory and work shop facilities to explain the course content with factory and site experience.

Piping Lab

Piping Lab is constructed with the following specification.

Lab total area is 110 Square Meter

750 inch meter erected piping of heavy wall thickness carbon steel pipe ranging from 1/2 NS to 12 NS using butt and fillet welding. Piping lab is facilitated to explain P&ID, GAD, Isometric, Structural supports, co ordinates, elevation etc. 3 types of Static equipment, (Heat exchanger, Horizontal vessels and Column) are installed in piping lab to explain equipment drawing, Equipment construction, Nozzle orientation etc.

Materials Lab

Materials lab is arranged at 75 Square Meters in area

Sufficient quantity of almost all kind of mechanical construction materials such as seamless pipes, ERW pipes, flanges, Gasket, fasteners, elbows, tees, reducers, O lets reducers, end cap, valves etc ranging from 1/2NS to 12NS in size.

Welding Lab and Workshop

The welding lab/ Workshop is arranged with the following specifications

Area is 100 Square Meter

Facility to explain different types of welding process, Welding Procedure Qualification (WPS/PQR), Welders Qualification Test, Weld visual Examination, Welding Positions, Weld defects, Welding Electrodes etc.

NDT lab

NDT Lab is provided with the following specifications

Lab area is 100 Square Meter

Facility for Practical Training in the following 4 methods

PENETRANT TEST

Solvent Removable Visible Method

Solvent removable Fluorescent Method

MAGNETIC PARTICLE TEST

Electro Magnetic Yoke Method

Permanent yoke Method

Prod Method

RADIOGRAPHY TEST

Weld joints to explain all types of Radiographic techniques and Weld defects.

Film samples of various radiographic Techniques

ULTRASONIC TEST

Digital type UT Machines

Calibration Blocks

Various types of Transducers

Various types of Weld Samples and Test specimen

 

ELIGIBILITY CRITERIA FOR ADMISSION

Academic: Matriculation (SSC) or equivalent Certificate is the qualification required for admission.

Age: Minimum age of 18 years is to be completed on the day of admission. (Proof required)

COURSE REGISTRATION

Properly filled application form along with a copy of qualification certificate shall be submitted either in person or through website www.induscan.net . Up on receipt of application and registration fee, registration detail will be forwarded to the applicants. Applicant shall submit original of their qualification /course completion certificate at the time of admission.

EXAMINATION / TEST

Visual examination, destructive test and nondestructive tests will be conducted at each module for each position of welding for each process as well as for each type of materials. Other than practical test, theory examination and oral examination (viva) will be conducted for each module of training.

FINAL EXAMINATION

Final Qualification Test and Examination will be conducted for the welding position, welding process and base metal as required by trainee. For example a candidate need certificate of 2G position on stainless steel base metal with GTAW process, his/her test will be witnessed by competent person or Third Party representative at 2G Position on stainless steel pipe with GTAW process. When a trainee needs to qualify at 6GR position on carbon steel base metal with SMAW process, the test will be on CS pipe with6GR set up using SMAW welding process.

Other than practical test, theory examination and oral examination (viva) will be conducted for final examination.

CERTIFICATION

Up on completion of final examination at specified position, process and base metal, certificate of XRAY QUALITY WELDER is issued to successful candidates by INDUSCAN

COURSE FEE

(Course fee list of each quality of welding will be available during course counseling)

PLACEMENT

Placement is not guaranteed for the course of X ray Quality Welder (Structural/Pressure vessel/Piping). Course fee indicated in the Fee list is only for training and certification. Certified Xray Quality Welder (Structural/Pressure vessel/Piping) is permitted to register through Induscan’s campus selection portal for employment. Almost all of our previous batch students are well placed in India as well as abroad through this placement portal.